TY - BOOK AU - Sönmez,Ali İhsan ED - Gaziantep Üniversitesi. TI - Production plant design with applications SN - 9757375179 AV - TS178 .S66 1998 PY - 1998/// CY - Gaziantep PB - University of Gaziantep KW - Plant layout KW - Production engineering N1 - Includes bibliographical references and index; Contents; 1. Introduction To Plant Layout 3; 1.1 Introduction 3; 1.2 Overall Design of An Enterprise (Plant Design) 3; 1.3 Plant Location 11; 1.4 Plant Layout 18; 1.5 Classical Types of Plant Layout 20; 1.6 Why Layout Problems Develop 25; 1.7 Classes of Plant Layout Problems 27; 18 Objectives of Plant Layout 28; 2. General Procedure For Developing A Layout 35; 2.1 Introduction 35; 2.2 Data Collection and Organization 37; 2.2.1 Input P , Q . R . S , T and Activities 39; 2 2.2 Production Volume 40; 2.2.3 Make Or Buy 42; 2.2.4 Parts List 42; 2 2 5 The Routing Sheet 43; 2.2 6 P-Q (Product-Quantity) Chart 46; 2 2 7 Equipment Requirement For Product and Process Type of Layouts48; 2.3 Flow of Materials 51; 2.3 1 Determining Flow of Material Analysis 52; 2.3.2 Charts For Flow of Materials 53 2 3.2.1 Operation Process Chart 54; 2.3.2.2 Flow Process Chart 58; 2.3 2.3 Multi Product Process Chart 60; 2.3.2.4 From To Chart 61; 2 3 2.5 Sequence Summary Table 65; 2.3 2.6 Load Summary Table 65; 2.3 2 7 Reduced Load Summary Table 66; 2 4 Other Than Flow Relationship (Activity Relationship) Chart 67; 2.5 Combining Flow and Other Than Flow Relationships 70; 2.6 Analysis of Material Flow 75; 2 6 1 Making The Flow of Material Analysis For " Product Type Of; Layout " 75; 2 6 2 Analysis of Material Flow For " Lined Up Process Type of Layout " 79; 2 6 2 1 From-To Chart Analysis 80; 2 6 2.2 Multi Product Process Chart Analysis 84; 2 6.2 3 Moment Arm Technique 91; 2 6.3 Analysis of Material Flow For " Process Type of Layout " 94; 2.6.3.1 Grid Analysis 94; 2 6.3.2 Systematic Layout Planning (S L P) 105 2 6 3 3 Computerized Layout Planning; (Aldep, Corelap and Craft ) 110 2.6 3 4 Graph Theory '21; 2.7 Space Determinations 129; 2.7 1 Calculation Method 129 2.7.2 Converting Method 130; 2.7 3 Space Standards 130; 2 7 4 Roughed Out Layout 130; 2 7 5 Ratio Trend and Projection 130; 2 8 Space Relationship Diagram 130; 2 9 Selecting The Best Layout 131; 2.9.1 Advantages Against Disadvantages 132; 2 9 2 Cost Comparision 132; 2.9.3 Weighted Factor Analysis 132; 2 10 Common Problems In Plant Layout 134; 2.10 1 Material Handling 134; 2.10 1.1 Material Handling Objectives 134; 2.10.1.2 Material Handling Equipment and Containers: 136; 2.10.2 Storage 139; 2 10 2 1 Storage Equipment: 140; 2 10.2.2 Arrangement of Storage 141; 2.10 2 2 1 Alphabetical and Numerical Sequence of Storage 141; 2 10 2 2 2 Modified Alphabetical and Numerical Sequence : 142; 2.10 2 2.3 Storage By Space 143; 2 10 2 2 4 Storage By Space With Locator Systems: 144; 2.10.2.2 5 Automatic Warehousing: 145; 2.10.3 Building Design 146; 3. Preparation of Product Type of Layout 155; 3.1 Introduction 155; 3.2 Input Data 155; 3 2 1 Technical Drawings 155; 3 2.2 Parts List 155; 3 2.3 Make Or Buy Analysis 157; 3 2 4 Determination of Volume of Output 159; 3 2 5 Production Routing Sheets 160; 3 2 6 Standard Time Calculations 162; 3.2.7 Machine Requirement Sheets 171; 3.3 Material Flow Analysis 171; 3 3 1 Operation Process Chart 171; 3.3 2 Flow Process Chart 171; 3 4 Relationship Diagram 179; 3.5 Space Calculations 179; 3 6 Spaced Relationship Diagram 183; 3.7 Cost Analysis 183; 4. Preparation of Lined-Up Process Type of Layout 191; 4 1 Introduction 191; 4.2 Input Data 191; 4.2.1 Technical Drawings 191; 4.2.2 Parts List 203; 4 2.3 Determination of Volume of Output 204; 4.2.4 Production Routing Sheets 205; 4.2.5 Machine Requirement Sheets 205 4 2.6 Charts and Tables 205; 4.2.6 1 Sequence Summary Table 205; 4,2.6.2 From-To Chart 237; 4 2 6 3 Multi-Product Process Chart 239; 4 2 6.4 Load Summary Table 239; 4 2.6.5 Reduced Load Summary Table 239; 4.3 Material Flow Analysis 243; 43 I From Tochart Analysis 243; 4.3.2 Multi-Product Process Chart Analysis 250; 4.3.3 Moment Arm Technique 252; 4 3 4 Selecting The Best Layout 256; 44 Relationship Diagram 258; 4.5 Space Calculations 258; 4.6 Spaced Relationship Diagram 260; 4.7 A Computer Program 262; 5. Preparation of Process Type of Layout 273; 5.1 Introduction 273; 5.2 Input Data 273; 5.3 Flow of Material Analysis 275; 5.4 Other Than Flow of Material Relationships 276; 5 5 Combining Flow and Other Than Flow of Material Relationships 278 5 6 Making 1Ayout For Process Type of Layout 281; 5.6.1 Grid Analysis 281; 5.6.2 S L P. (Systematic Layout Planning) 288; 5.6.3 Aldep and Corelap Layout Techniques 291; 5.6.4 Graph Theory 295; 5.7 Selecting The Best Layout 301; 5 8 Computer Programs 302; 6. Overall Results For The Layout of The Prepared Factory 317; 6 1 Introduction 317; 6.2 Plant Location 317; 6 3 Plant Site Design 320; 7. Some Analytical Techniques For Plant Design 327; 7.1 Introduction 327; 7.2 Assembly Line Bali.Ancing Problems 327; 7 2.1 J Ackson's Method 330; 7 2 2 Helgeson and Bernie (H-B) Solution 333; 7 2 3 Comsoal (Computer Method of Sequencing Operations For Assembly Lines) 334; 7 3 Transportation Method 344 ER -