000			12691nam a2200313 i 4500
008			010813s2002 flua b 001 0 eng
010			_a2001004994
020			_a0849305853
040			_aDLC _beng _cDLC _dYDX _dCIN _dBAUN _erda
049			_aBAUN_MERKEZ
050	0	4	_aTA418.9.C6 _bM34 2002
082	0	0	_221
100	1		_aMazumdar, Sanjay K
245	1	0	_aComposites manufacturing : _bmaterials, product, and process engineering / _cSanjay K. Mazumdar
264		1	_aBoca Raton, FLA : _bCRC Press, _c[2002]
264		4	_c©2002
300			_a392 pages : _billustrations ; _c24 cm
336			_atext _btxt _2rdacontent
337			_aunmediated _bn _2rdamedia
338			_avolume _bnc _2rdacarrier
504			_aIncludes bibliographical references and index
505	0	0	_tTable Of Contents: _tIntroduction _tConventional Engineering Materials _tMetals _tPlastics _tCeramics _tComposites _tWhat Are Composites? _tFunctions of Fibers and Matrix _tSpecial Features of Composites _tDrawbacks of Composites _tComposites Processing _tComposites Product Fabrication _tComposites Markets _tThe Aerospace Industry _tThe Automotive Industry _tThe Sporting Goods Industry _tMarine Applications _tConsumer Goods _tConstruction and Civil Structures _tIndustrial Applications _tBarriers in Composite Markets _tReferences _tQuestions _tRaw Materials for Part Fabrication _tIntroduction _tReinforcements _tGlass Fiber Manufacturing _tCarbon Fiber Manufacturing _tAramid Fiber Manufacturing _tMatrix Materials _tThermoset Resins _tEpoxy _tPhenolics _tPolyesters _tVinylesters _tCyanate Esters _tBismaleimide (BMI) and Polyimde _tPolyurethane _tThermoplastic Resins _tNylons _tPolypropylene (PP) _tPolyetheretherketone (PEEK) _tPolyphenylene Sulfide (PPS) _tFabrics _tWoven Fabrics _tNoncrimp Fabrics _tPrepregs _tThermoset Prepregs _tThermoplastic Prepregs _tPreforms _tMolding Compound _tSheet Molding Compound _tThick Molding Compound (TMC) _tBulk Molding Compound (BMC) _tInjection Moldable Compounds _tHoneycomb and Other Core Materials _tReferences _tQuestions _tMaterial Selection Guidelines _tIntroduction _tThe Need for Material Selection _tReasons for Material Selection _tMaterial Property Information _tSteps in the Material Selection Process _tUnderstanding and Determining the Requirements _tSelection of Possible Materials _tDetermination of Candidate Materials _tTesting and Evaluation _tMaterial Selection Methods _tCost vs.
505	0	0	_tProperty Analysis _tWeighted Property Comparison Method _tScaling for Maximum Property Requirement _tScaling for Minimum Property Requirement _tScaling for Nonquantitative Property _tExpert System for Material Selection _tBibliography _tQuestions _tProduct Development _tIntroduction _tWhat Is the Product Development Process _tReasons for Product Development _tImportance of Product Development _tConcurrent Engineering _tProduct Life Cycle _tPhases of Product Development _tConcept Feasibility Phase _tDetailed Design Phase _tPrototype Development and Testing Phase _tPreproduction Demonstration, or Pilot-Scale Production _tFull-Scale Production and Distribution _tContinuous Improvement _tDesign Review _tFailure Modes and Effects Analysis (FMEA) _tReferences _tBibliography _tQuestions _tDesign for Manufacturing _tIntroduction _tDesign Problems _tWhat Is DFM? _tDFM Implementation Guidelines _tMinimize Part Counts _tEliminate Threaded Fasteners _tMinimize Variations _tEasy Serviceability and Maintainability _tMinimize Assembly Directions _tProvide Easy Insertion and Alignment _tConsider Ease for Handling _tDesign for Multifunctionality _tDesign for Ease of Fabrication _tPrefer Modular Design _tSuccess Stories _tComposite Pickup Box _tLaser Printer _tBlack and Decker Products _tWhen to Apply DFM _tDesign Evaluation Method _tDesign for Assembly (DFA) _tBenefits of DFA _tAssembly-Related Defects _tGuidelines for Minimizing Assembly Defects _tReferences _tQuestions _tManufacturing Techniques _tIntroduction _tManufacturing Process Selection Criteria _tProduction Rate/Speed _tCost _tPerformance _tSize _tShape _tProduct Fabrication Needs _tMold and Tool Making _tMold Design Criteria _tShrinkage Allowance _tCoefficient of Thermal Expansion of Tool Material and End Product _tStiffness of the Mold _tSurface Finish Quality _tDraft and Corner Radii _tMethods of Making Tools _tMachining _tFRP Tooling for Open Molding Processes _tTooling Guidelines for Closed Molding Operations _tBasic Steps in a Composites Manufacturing Process _tImpregnation _tLay-up _tConsolidation _tSolidification _tAdvantages and Disadvantages of Thermoset and Thermoplastic Composites Processing _tAdvantages of Thermoset Composites Processing _tDisadvantages of Thermoset Composites Processing _tAdvantages of Thermoplastic Composites Processing _tDisadvantages of Thermoplastic Composites Processing _tComposites Manufacturing Processes _tManufacturing Processes for Thermoset Composites _tPrepreg Lay-Up Process _tMajor Applications _tBasic Raw Materials _tTooling Requirements _tMaking of the Part _tMethods of Applying Heat and Pressure _tBasic Processing Steps _tTypical Manufacturing Challenges _tAdvantages of the Prepreg Lay-Up Process _tLimitations of the Prepreg Lay-Up Process _tWet Lay-Up Process _tMajor Applications _tBasic Raw Materials _tTooling Requirements _tMaking of the Part _tMethods of Applying Heat and Pressure _tBasic Processing Steps _tAdvantages of the Wet lay-Up Process _tLimitations of the Wet Lay-Up Process _tSpray-Up Process _tMajor Applications _tBasic Raw Materials _tTooling Requirements _tMaking of the Part _tMethods of Applying Heat and Pressure _tBasic Processing Steps _tAdvantages of the Spray-Up Process _tLimitations of the Spray-Up Process _tFilament Winding Process _tMajor Applications _tBasic Raw Materials _tTooling _tMaking of the Part _tMethods of Applying Heat and Pressure _tMethods of Generating the Desired Winding Angle _tBasic Processing Steps _tAdvantages of the Filament Winding Process _tLimitations of the Filament Winding Process _tPultrusion Process _tMajor Applications _tBasic Raw Materials _tTooling _tMaking of the Part _tWall Thickness _tCorner Design _tTolerances, Flatness, and Straightness _tSurface Texture _tMethods of Applying Heat and Pressure _tBasic Processing Steps _tAdvantages of the Pultrusion Process _tLimitations of the Pultrusion Process _tResin Transfer Molding Process _tMajor Applications _tBasic Raw Materials _tTooling _tMaking of the Part _tMethods of Applying Heat and Pressure _tBasic Processing Steps _tAdvantages of the Resin Transfer Molding Process _tLimitations of the Resin Transfer Molding Process _tVariations of the RTM Process _tVARTM _tSCRIMP _tStructural Reaction Injection Molding (SRIM) Process _tMajor Applications _tBasic Raw Materials _tTooling _tMaking of the Part _tMethods of Applying Heat and Pressure _tBasic Processing Steps _tAdvantages of the SRIM Process _tLimitations of the SRIM Process _tCompression Molding Process _tMajor Applications _tBasic Raw Materials _tMaking of the Part _tMold Design _tMethods of Applying Heat and Pressure _tBasic Processing Steps _tAdvantages of the Compression Molding Process _tLimitations of the Compression Molding Process _tRoll Wrapping Process _tMajor Applications _tBasic Raw Materials _tTooling _tMaking of the Part _tMethods of Applying Heat and Pressure _tBasic Processing Steps _tAdvantages of the Roll Wrapping Process _tLimitations of the Roll Wrapping Process _tCommon Problems with the Roll Wrapping Process _tInjection Molding of Thermoset Composites _tMajor Applications _tBasic Raw Materials _tTooling _tMaking of the Part _tManufacturing Processes for Thermoplastic Composites _tThermoplastic Tape Winding _tMajor Applications _tBasic Raw Materials _tTooling _tMaking of the Part _tMethods of Applying Heat and Pressure _tAdvantages of the Thermoplastic Tape Winding Process _tLimitations of the Thermoplastic Tape Winding Process _tThermoplastic Pultrusion Process _tMajor Applications _tBasic Raw Materials _tTooling _tMaking of the Part _tMethods of Applying Heat and Pressure _tAdvantages of the Thermoplastic Pultrusion Process _tLimitations of the Thermoplastic Pultrusion Process _tCompression Molding of GMT _tMajor Applications _tBasic Raw Materials _tTooling _tPart Fabrication _tMethods of Applying Heat and Pressure _tAdvantages of Compression Molding of GMT _tLimitations of Compression Molding of GMT _tHot Press Technique _tMajor Applications _tBasic Raw Materials _tTooling _tMaking of the Part _tMethods of Applying Heat and Pressure _tBasic Processing Steps _tAdvantages of the Hot Press Technique _tLimitations of the Hot Press Technique _tAutoclave Processing _tMajor Applications _tBasic Raw Materials _tTooling _tMaking the Part _tMethods of Applying Heat and Pressure _tBasic Processing Steps _tAdvantages of Autoclave Processing _tLimitations of Autoclave Processing _tDiaphragm Forming Process _tMajor Applications _tBasic Raw Materials _tTooling _tMaking of the Part _tMethods of Applying Heat and Pressure _tAdvantages of the Diaphragm Forming Process _tLimitations of the Diaphragm Foming Process _tInjection Molding _tMajor Applications _tBasic Raw Materials _tTooling _tMaking of the Part _tBasic Processing Steps _tMethods of Applying Heat and Pressure _tAdvantages of the Injection Molding Process _tLimitations of the Injection Molding Process _tReferences _tBibliography _tQuestions _tProcess Models _tIntroduction _tThe Importance of Models in Composites Manufacturing _tComposites Processing _tProcess Models for Selected Thermosets and Thermoplastics Processing _tThermochemical Sub-Model _tAutoclave or Hot Press Process for Thermoset Composites _tFilament Winding of Thermoset Composites _tTape Winding of Thermoplastic Composites _tFlow Sub-Model _tCompaction and Resin Flow during Autoclave Cure _tResin Flow Normal to the Tool Plate _tResin Flow Parallel to the Tool Plate _tTotal Resin Flow _tCompaction and Resin Flow during Filament Winding _tConsolidation of Thermoplastic Composites during Autoclave or Hot Press Processing _tConsolidation and Bonding Models for Thermoplastic Tape Laying and Tape Winding _tVoid Sub-Model _tStress Sub-Model _tProcess Model for RTM _tReferences _tQuestions _tProduction Planning and Manufacturing Instructions _tIntroduction _tObjectives of Production Planning _tBill of Materials _tManufacturing Instructions _tManufacturing Instructions for Making Tooling Panels _tManufacturing Instructions for making Flaps _tCapacity Planning _tProblem Definition _tAssumptions _tCapacity Analysis _tAutoclave Capacity Analysis _tFreezer Storage Requirement _tQuestions _tJoining of Composite Materials _tIntroduction _tAdhesive
505	0	0	_t Bonding _tFailure Modes in Adhesive Bonding _tBasic Science of Adhesive Bonding _tAdsorption Theory _tMechanical Theory _tElectrostatic and Diffusion Theories _tTypes of Adhesives _tTwo-Component Mix Adhesives _tEpoxy Adhesives _tPolyurethane Adhesives _tTwo-Component, No-Mix Adhesives _tAcrylic Adhesives _tUrethane Methacrylate Ester (Anaerobic) Adhesives _tOne-Component, No-Mix Adhesives _tEpoxies _tPolyurethanes _tCyanoacrylates _tHot-Melt Adhesives _tSolvent- or Water-Based Adhesives _tAdvantages of Adhesive Bonding over Mechanical Joints _tDisadvantages of Adhesive Bonding _tAdhesive Selection Guidelines _tSurface Preparation Guidelines _tDegreasing _tMechanical Abrasion _tChemical Treatment _tDesign Guidelines for Adhesive Bonding _tTheoretical Stress Analysis for Bonded Joints _tMechanical Joints _tAdvantages of Mechanical Joints _tDisadvantages of Mechanical Joints _tFailure Modes in a Bolted Joint _tDesign Parameters for Bolted Joints _tPreparation for the Bolted Joint _tReferences _tQuestions _tMachining and Cutting of Composites _tIntroduction _tObjectives/Purposes of Machining _tChallenges during Machining of Composites _tFailure Mode during Machining of Composites _tCutting Tools _tTypes of Machining Operations _tCutting Operation _tWaterjet Cutting _tLaser Cutting _tDrilling Operation _tReferences _tQuestions _tCost Estimation _tIntroduction _tThe Need for Cost Estimating _tCost Estimating Requirements _tTypes of Cost _tNonrecurring (Fixed) Costs _tRecurring (Variable) Costs _tCost Estimating Techniques _tIndustrial Engineering Approach (Methods Engineering) _tACCEM Cost Model _tFirst-Order Model _tCost Estimating by Analogy _tCost Analysis for Composite Manufacturing Processes _tHand Lay-up Technique for Aerospace Parts _tFilament Winding for Consumer Goods _tCompression Molded SMC Parts for Automotive Applications _tLearning Curve _tGuidelines for Minimization of Production Cost _tReferences _tBibliography _tQuestions _tRecycling of Composites _tIntroduction _tCategories of Dealing with Wastes _tLandfilling or Burying _tIncineration or Burning _tRecycling _tRecycling Methods _tRegrinding _tPyrolysis _tExisting Infrastructure for Recycling _tAutomotive Recycling Infrastructure _tAerospace Recycling Infrastructure _tReferences _tQuestions _tIndex
650		0	_aComposite materials
900			_a30956
900			_bsatın
942			_2lcc _cKT
999			_c27850 _d27850