000 07816nam a2200301 i 4500
008 130718s2011 flua b 001 0 eng d
020 _a9781420090826
020 _a1420090828
040 _aBAUN
_beng
_cBAUN
_erda
049 _aBAUN_MERKEZ
050 0 4 _aTA418.9.C6
_bA325 2011
100 1 _aAdvani, Suresh G.
245 1 0 _aProcess modeling in composites manufacturing /
_cSuresh G. Advani, E. Murat Sozer.
250 _a2nd edition
264 1 _aBoca Raton, FL :
_bCRC Press,
_cc2011.
300 _axv, 614 pages :
_billustrations ;
_c27 cm.
336 _2rdacontent
_atext
_btxt
337 _2rdamedia
_aunmediated
_bn
338 _2rdacarrier
_avolume
_bnc
504 _aIncludes bibliographical references and index.
505 0 0 _tContents
_tPreface
_tAbout the Authors
_t1.Introduction
_t1.1.Motivation and Contents
_t1.2.Preliminaries
_t1.3.Polymer Matrices for Composites
_t1.3.1.Polymer Resins
_t1.3.2.Comparison between Thermoplastic and Thermoset Polymers
_t1.3.3.Additives and Inert Fillers
_t1.4.Fibers
_t1.4.1.Fiber-Matrix Interface
_t1.5.Classification
_t1.5.1.Short Fiber Composites
_t1.5.2.Advanced Composites
_t1.6.General Approach to Modeling
_t1.7.Organization of the Book
_t1.8.Exercises
_t1.8.1.Questions
_t1.8.2.Fill in the Blanks
_t2.Overview of Manufacturing Processes
_t2.1.Background
_t2.2.Classification Based on Dominant Flow Process
_t2.3.Short Fiber Suspension Manufacturing Methods
_t2.3.1.Injection Molding
_t2.3.2.Extrusion
_t2.3.3.Compression Molding
_t2.3.4.Structural Foam Molding
_t2.3.5.Rotational Molding
_t2.4.Advanced Thermoplastic Manufacturing Methods
_t2.4.1.Sheet Forming
_t2.4.2.Thermoplastic Pultrusion
_t2.4.3.Thermoplastic Tape Lay-Up Process
_t2.5.Advanced Thermoset Composite Manufacturing Methods
_t2.5.1.Autoclave Processing
_t2.5.2.Liquid Composite Molding
_t2.5.3.Filament Winding
_t2.6.Exercises
_t2.6.1.Questions
_t2.6.2.Fill in the Blanks
_t3.Transport Equations for Composite Processing
_t3.1.Introduction to Process Models
_t3.2.Conservation of Mass (Continuity Equation)
_t3.2.1.Conservation of Mass
_t3.2.2.Mass Conservation for Resin with Presence of Fibers
_t3.3.Conservation of Momentum (Equation of Motion)
_t3.4.Stress-Strain Rate Relationship
_t3.4.1.Kinematics of Fluid
_t3.4.2.Newtonian Fluids
_t3.5.Examples to Solve Viscous Flow Problems
_t3.5.1.Boundary Conditions
_t3.5.2.Solution Procedure
_t3.6.Conservation of Energy
_t3.6.1.Heat Flux-Temperature Gradient Relationship
_t3.6.2.Thermal Boundary Conditions
_t3.7.Exercises
_t3.7.1.Questions
_t3.7.2.Problems
_t4.Constitutive Laws and Their Characterization
_t4.1.Introduction
_t4.2.Resin Viscosity
_t4.2.1.Shear Rate Dependence
_t4.2.2.Temperature and Cure Dependence
_t4.3.Viscosity of Aligned Fiber Thermoplastic Laminates
_t4.4.Suspension Viscosity
_t4.4.1.Regimes of Fiber Suspension
_t4.4.2.Constitutive Equations
_t4.5.Reaction Kinetics
_t4.5.1.Techniques to Monitor Cure: Macroscopic Characterization
_t4.5.2.Technique to Monitor Cure: Microscopic Characterization
_t4.5.3.Effect of Reinforcements on Cure Kinetics
_t4.6.Thermoplastic Reactive Processing
_t4.7.Crystallization Kinetics
_t4.7.1.Introduction
_t4.7.2.Solidification and Crystallization
_t4.7.3.Background
_t4.7.4.Crystalline Structure
_t4.7.5.Spherulitic Growth
_t4.7.6.Macroscopic Crystallization
_t4.8.Permeability
_t4.8.1.Permeability and Preform Parameters
_t4.8.2.Analytic and Numerical Characterization of Permeability
_t4.8.3.Experimental Characterization of Permeability
_t4.9.Fiber Stress
_t4.10.Exercises
_t4.10.1.Questions
_t4.10.2.Fill in the Blanks
_t4.10.3.Problems
_t5.Model Simplifications and Solutions
_t5.1.Introduction
_t5.1.1.Usefulness of Models
_t5.2.Formulation of Models
_t5.2.1.Problem Definition
_t5.2.2.Building the Mathematical Model
_t5.2.3.Solution of the Equations
_t5.2.4.Model Assessment
_t5.2.5.Revisions of the Model
_t5.3.Model and Geometry Simplifications
_t5.4.Dimensionless Analysis and Dimensionless Numbers
_t5.4.1.Dimensionless Numbers Used in Composites Processing
_t5.5.Customary Assumptions in Polymer Composite Processing
_t5.5.1.Quasi-Steady State
_t5.5.2.Fully Developed Region and Entrance Effects
_t5.5.3.Lubrication Approximation
_t5.5.4.Thin Shell Approximation
_t5.6.Boundary Conditions for Flow Analysis
_t5.6.1.In Contact with a Solid Surface
_t5.6.2.In Contact with Other Fluid Surfaces
_t5.6.3.Free Surfaces
_t5.6.4.No Flow out of a Solid Surface
_t5.6.5.Specified Conditions
_t5.6.6.Periodic Boundary Condition
_t5.6.7.Temperature Boundary Conditions
_t5.7.Convection of Variables
_t5.8.Process Models from Simplified Geometries
_t5.8.1.Model Construction Based on Simple Geometries
_t5.9.Mathematical Tools for Simplification
_t5.9.1.Transformation of Coordinates
_t5.9.2.Superposition
_t5.9.3.Decoupling of Equations
_t5.10.Solution Methods
_t5.10.1.Closed-Form Solutions
_t5.1.Numerical Methods
_t5.12.Validation
_t5.12.1.Various Approaches for Validation
_t5.13.Exercises
_t5.13.1.Questions
_t5.13.2.Problems
_t6.Short Fiber Composites
_t6.1.Introduction
_t6.2.Compression Molding
_t6.2.1.Basic Processing Steps [1]
_t6.2.2.Applications [1]
_t6.2.3.Flow Modeling
_t6.2.4.Thin Cavity Models
_t6.2.5.Hele-Shaw Model
_t6.2.6.Lubricated Squeeze Flow Model
_t6.2.7.Hele-Shaw Model with a Partial Slip Boundary Condition [2-4]
_t6.2.8.Heat Transfer and Cure
_t6.2.9.Cure
_t6.2.10.Coupling of Heat Transfer with Cure
_t6.2.11.Fiber Orientation
_t6.3.Extrusion
_t6.3.1.Flow Modeling
_t6.3.2.Calculation of Power Requirements [5]
_t6.3.3.Variable Channel Length [5]
_t6.3.4.Newtonian Adiabatic Analysis [5]
_t6.4.Injection Molding
_t6.4.1.Process Description
_t6.4.2.Materials
_t6.4.3.Applications
_t6.4.4.Critical Issues
_t6.4.5.Model Formulation for Injection Molding
_t6.4.6.Fiber Orientation
_t6.5.Exercises
_t6.5.1.Questions
_t6.5.2.Fill in the Blanks
_t6.5.3.Problems
_t7.Adv. Thermoplastic Composite Manuf. Processes
_t7.1.Introduction
_t7.2.Composite Sheet Forming Processes
_t7.2.1.Diaphragm Forming
_t7.2.2.Matched Die Forming
_t7.2.3.Stretch and Roll Forming
_t7.2.4.Deformation Mechanisms
_t7.3.Pultrusion
_t7.3.1.Thermoset versus Thermoplastic Pultrusion
_t7.3.2.Cell Model [6]
_t7.4.Thermal Model
_t7.4.1.Transient Heat Transfer Equation
_t7.4.2.Viscous Dissipation
_t7.5.On-Line Consolidation of Thermoplastics
_t7.5.1.Introduction to Consolidation Model
_t7.5.2.Importance of Process Modeling
_t7.5.3.Consolidation Process Model
_t7.5.4.Model Assumptions and Simplifications
_t7.5.5.Governing Equations
_t7.5.6.Boundary Conditions
_t7.5.7.Rheology of the Composite
_t7.5.8.Model Solutions
_t7.5.9.Inverse Problem of Force Control
_t7.5.10.Extended Consolidation Model
_t7.6.Exercises
_t7.6.1.Questions
_t7.6.2.Fill in the Blanks
_t7.6.3.Problems
_t8.Processing Advanced Thermoset Fiber Composites
_t8.1.Introduction
_t8.2.Autoclave Molding
_t8.2.1.Part Preparation
_t8.2.2.Material and Process Parameters
_t8.2.3.Processing Steps
_t8.2.4.Critical Issues
_t8.2.5.Flow Model for Autoclave Processing
_t8.3.Liquid Composite Molding
_t8.3.1.Similarities and Differences between Various LCM Processes
_t8.3.2.Important Components of LCM Processes
_t8.3.3.Modeling Flow Issues in LCM
_t8.3.4.Process Models
_t8.3.5.Resin Flow
_t8.3.6.Heat Transfer and Cure
_t8.3.7.Numerical Simulation of Resin Flow in LCM Processes
_t8.3.8.Case Studies
_t8.3.9.Numerical Solution of Pressure and Velocity Distributions at the End of Mold Filling Using Finite Difference Method
_t8.3.10.Liquid Injection Molding Simulation (LIMS)
_t8.3.11.Case Studies Using LIMS
_t8.4.Filament Winding of Thermosetting Matrix Composites
_t8.4.1.Introduction
_t8.4.2.Process Models
_t8.5.Summary and Outlook
_t8.6.Exercises
_t8.6.1.Questions
_t8.6.2.Fill in the Blanks
_t8.6.3.Problems
_tA.MATLAB Files
_tB.Solution to Example 8.13 Using FDM
_tC.Additional Examples with LIMS to Model Liquid Mold Filling
_tBibliography
_tIndex
650 0 _aComposite materials.
650 0 _aManufacturing processes.
700 1 _aSozer, E. Murat.
900 _a34885
900 _bsatın
942 _2lcc
_cKT
999 _c32169
_d32169